What Are Forged Wheels? A Quick Guide (2024)

Wheels are probably one of the easiest aftermarket upgrades for any ride. It doesn’t matter if you have a luxury European or drive around a JDM, wheels can drastically change the look of the car and its performance. While the concept of aftermarket wheels is pretty simple, many don’t really know what forged wheels actually are.

When you’re in the market for new car forged wheels, there are two options available to you: cast and forged wheels. The biggest difference between these two types of car wheels is their manufacturing process. Savini Wheels offers both forged and cast wheels, but for those wondering if forged rims are worth the cost, here’s a little rundown on what they are!

What Are Forged Wheels? A Quick Guide (1)

What Are Forged Rims?

Forged rims start as solid aluminum and then crafted in beautiful and sleek wheels that can grace just about any ride. The chunk of solid aluminum is heated and molded using pressurized machines to provide them their shape and function. These wheels get their name from the “forging process” of a single piece of aluminum into the shape of a wheel. With cast wheels, they’re also made from aluminum, but the main difference is that the aluminum is melted into liquid form and then poured into molds.

What Are Forged Wheels? A Quick Guide (2)

Advantages of Forged Wheels

Forged wheels offer several advantages. For starters, they are about 3x stronger than cast wheels and 25% lighter. This is important if performance is your thing. With these wheels, you’re also offered more fitment sizes and they can be easily customized when it comes to finishes. This is great for customizers looking to match their wheels to any theme or color scheme. With Savini forged wheels, you’ll also be able to choose from different configurations based on your preferences and fitments.

What Are Forged Wheels? A Quick Guide (3)

Savini Forged Wheels

At Savini Wheels, we offer a wide range of forged wheel options to choose from. We have more than 80 different forged wheel styles in our SV collection. We’ve also recently added a few new forged wheel collections for more discerning rides and tastes, such as our SL by Savini, NCredible by Savini, SX Series and Black di Forza forged series. Our Savini Diamond line is great for those who want a bit of extra flash with more aggressive styling, too!

Savini Wheels are only available at authorized dealers across the nation (and globe). We currently don’t sell to the public, but we can definitely get you in touch with a dealer near you. All you have to do is email us at Sales@SaviniWheels.com!

So which Savini Forged Wheel do you have your eyes on?!

What Are Forged Wheels? A Quick Guide (4)
What Are Forged Wheels? A Quick Guide (2024)

FAQs

What are forged wheels? ›

A forged wheel is manufactured from a billet, or a large square piece of solid metal. The billet is heated to extreme temperatures and pressurized to take its shape. This thermal cycle process causes forged wheels to be stronger than cast wheels due to grain refinement.

Which is better, cast or forged wheels? ›

Weight for weight from one style to another, fully forged wheels are by far the strongest at the lightest weight. They have greater load capability and resist cracking, denting and breaking, making them the most durable and safe option on the market.

What is the process of forging wheels? ›

The forged wheel is created from a heated aluminum bar, which in its turn, is pressed at different steps by an 8000 t. press. Thus the wheel develops its rough cylindrical shape. The channel is then stretched using the flow-forming process, a technology used to stretch the material in the same direction.

Are forged wheels lighter than flow formed? ›

Forged wheels: Forged wheels are a good choice for performance driving and racing. They are also a good choice for drivers who want the lightest possible wheels. Flow formed wheels: Flow formed wheels are a good choice for drivers who want a combination of strength and weight savings.

What are the disadvantages of forged wheels? ›

Forged wheels are more expensive compared to cast and stamped, as the process of their manufacture is more complex and requires the use of special equipment. Compared to forged wheels, forged wheels may have a limited selection of designs due to the manufacturing process.

Are forged wheels easier to repair? ›

Forged wheels are considered more durable, but the same factor becomes a disadvantage, since the shock load passing through them affects the suspension itself, accelerating its wear. But they are easier to repair, and the low weight provides a smooth ride, lower fuel consumption and fast speed gain.

Why are forged rims so expensive? ›

Material Quality and Aerospace Technology

The materials used in forging play a significant role in the final price of the wheels. Most forged wheels are crafted from high-quality aluminum alloys, chosen for their lightweight properties and superior strength.

Do forged wheels rust? ›

Forged wheels are less porous than cast wheels because of the forging process. The forging process makes these wheels stronger, more durable and more resistant to corrosion and oxidation.

How to know if a rim is forged? ›

you can generally look at the back of the wheel , if all the reliefs have different textures, smearing or the lettering is raised , its cast. nice clean recesses and stamped or engraved are dead giveaways of forging.

Why are forged wheels lighter? ›

Forged wheels are manufactured in a more involved process than cast wheels, which means they are more expensive. However, they are much stronger and can use less material than cast wheels, leading them to be lighter. Forged wheels can be 10-20lbs lighter than a cast aluminum wheel.

What is the difference between forged and rotary forged wheels? ›

Conventionally forged wheels have no control in grain flow,hence, are stronger and lighter than cast wheels, but not as strong and light as rotary forged wheels.

What are 3 piece forged wheels? ›

A three-piece wheel consists of three distinct parts, a forged center, spun aluminum inner barrel and a spun aluminum outer barrel (lip). These three components are sealed together creating the final product.

What is so good about forged wheels? ›

Forged wheels are renowned for their exceptional strength and durability. The forging process involves subjecting a solid piece of aluminum or other alloy to extreme pressure, resulting in a wheel that is denser and stronger compared to cast wheels.

Are OEM wheels cast or forged? ›

More commonly known as Aluminium, or Alloy wheels, 99% of the aftermarket and OEM wheels out there are cast.

Do forged wheels make a difference? ›

The resulting aluminum material has a high degree of uniformity in the grain structure which allows the material to have a very high weight-to-strength ratio. As a result, forged wheels can be much more durable with much less material thus far lighter than cast wheels.

Why do forged wheels cost so much? ›

Material Quality and Aerospace Technology

The materials used in forging play a significant role in the final price of the wheels. Most forged wheels are crafted from high-quality aluminum alloys, chosen for their lightweight properties and superior strength.

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